Enbiローラーは、最大300%まで寿命を延ばします
Enbiは、高速システムでの摩耗に耐えるように紙幣給紙ローラーを再設計しました。これにより、寿命が3倍になり、メンテナンスが削減され、顧客満足度が向上しました。
The Project
Our customer uses the same / similar system for the feeding and separation of the bank notes in a high speed cash counting system. The rollers began to show increased signs of wear with a result that the customer’s maintenance people had to replace these units too often causing their customers to be unhappy.
The History
This feeding and separation system is based on a fixed nip. The average thickness of a bank note is 0.1 mm and therefore small abrasion losses on diameter result in a malfunction of the cash counter. However, the customer did not wish to re-design the total system due the high cost to test and to validate the component parts.
Our Approach
Our starting point was the current system configuration. We used our knowledge of the material being used and the possible tolerances that we use to control the movement of the Enbi rollers. Enbi’s engineering team worked closely with the design and service teams of the customer to develop a range of different materials with optimized tolerance components, resulting in a very similar system that can be used in several machines. Extensive testing by both parties proved that the new materials gave:
- Greater abrasion performance
- Lower maintenance needs
- Extended service intervals
Benefits
As the lifetime of this new feeding and separation system was extended substantially (up to triple the original lifetime), the customer had a huge saving in their maintenance department. The end customer was much more satisfied because the time in between maintenance got a lot longer.
Find out more about our ATM and Cash Handling market solutions.
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主要な暖房および冷却システムメーカーとの共同による、給湯タンク用ラベルBタンク断熱材の開発
Enbiは、主要メーカーがラベルB基準を満たすためのエネルギー効率が高く、衛生的で取り付けが簡単な断熱システムを開発し、熱損失を削減し、顧客満足度を向上させました。
EnbiのATMメーカーとの協力により、ローラーの耐久性を向上させ、メンテナンスを削減
トップATMメーカーと提携し、Enbiは高性能ローラーを高度なコーティングで提供し、メンテナンスの必要性を削減し、サービス寿命を延ばし、機械を信頼性高く稼働させ続けました。
慣性摩擦溶接ケーススタディ
Enbiの慣性摩擦溶接に切り替えることで、ある大手OEMは材料廃棄を最大70%削減し、コストを削減し、時間を節約し、ローラー生産を効率化しました。